I’ve always liked crosscut sleds, but the big heavy ones aren’t always practical. Most of the boards we bring home from the lumberyard are 8–9 inches wide maximum. This is why I created the Compact Crosscut Sled (with plans) It's lighter, easier to move around, and even handles bevel cuts.
But here’s the real game-changer: the aluminum miter rail.
Instead of using a fixed wooden runner that may or may not fit perfectly, this rail can be adjusted with a simple hex key to match the exact width of your table saw’s miter slot. That means no slop, no play, no wiggling around. Just smooth, accurate cuts every time. It’s a small feature that makes a massive difference when you’re building a sled you’ll rely on for years.
What Matters Most in a Crosscut Sled
There are a few things that really make or break a sled:
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The Miter Rail Fit – If your rail is loose, your cuts won’t be accurate. That’s why the adjustable aluminum rail is so important.
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A Straight Back Fence – I used a 48-inch level during glue-up to keep mine dead straight. That fence needs to be square to the blade, and I still recommend fine-tuning it with the five-cut method.
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Stop Block + T-Track – A good stop block makes repeat cuts fast and accurate.
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Smooth Sliding Base – A little paste wax on the bottom keeps the sled gliding effortlessly.
- Self-Adhesive Tape Measure - This added feature makes cutting your workpiece to the perfect length quick and easy.
This sled may be compact, but it covers all the essentials. And the adjustable miter rail takes it from “handy jig” to “shop favorite.”
CLICK HERE for plans to my Compact Crosscut Sled.
Happy Building,
- Thomas Gojkovich
Thomas Custom Woodworks